In production line, more than 100 different frozen packaged foods are packaged in boxes. Since all these are frozen foods, the environment is below -16~17 degrees Celsius. So VMECA had to offer the multi-usable vacuum solutions.
Requirements in Application & Advantages with VMECA
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High energy efficiency Solution
Owing to the VMECA vacuum cartridge technology, can save a lot of compressed air consumption but Magic Gripper can have large vacuum flow rate. By changing the electrical motorized vacuum pump to VMECA’s innovative vacuum generator which is compressed air-drive , user can save the energy a lot – more than 50% energy can save by using VMECA vacuum.
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De-centralized (individual) vacuum solutions
In order to pick and place (transfer) more than 100 different frozen packages, all they are different size, shape and wright, VMECA has to design a very special solution which can handle all of them with no changing the tooling to others.
Basically Magic Gripper is individual vacuum solution. So a few of suction cup fails to contact and handle the packages, other suction cups can be operated well with it own full performance.
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Good low temperature resistance
Due to the nature of the processing and packaging application for frozen product handling, the packaging working environment is maintained at a very low temperature (16-17 degrees below zero). For stable product use and performance in the applicable cases, vacuum generators, vacuum pads and individual components should all be available without any problems under these low temperature conditions. VMECA was able to meet these demands with Magic Gripper.
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Easy and fast maintenance
With design advantage and feature of the Magic cup and it applied Magic Gripper, it is very easy to check and maintain the suction lip. When replacing a suction lip, it is easy to remove the existing pad without any tools and replace it easily with a new one, and then it works very reliably.
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